Water Bottling Line
BRENU is committed to providing customers with comprehensive integrated solutions for water bottle filling production equipment.
Whether starting a small water bottling factory or expanding one, we deliver turnkey services from site assessment and layout design to equipment manufacturing, installation, and training.
- Complete Turnkey Solutions
- Flexible Equipment Options
- Fast Engineering Response
- Global On-site Service
What Equipment can We Provide for Water Bottling Line?
A bottled water factory requires a complete support system, essential for production, licensing, water quality safety, and long-term operation. Below is a list of necessary equipment:
Water Treatment System(Core)
This process treats raw water (tap, groundwater, spring) to meet drinking water standards, with system configuration based on raw water quality and desired finished product.
Pre-treatment System
- Multi-media Filter: Removes suspended solids, colloids, and silt.
- Activated Carbon Filter: Adsorbs chlorine, discoloration, odors, and organic matter.
Post-processing & Storage System
- Purified Water Storage Tank: Stores treated water, made of 304 or 316 stainless steel with a breather to prevent contamination.
- Terminal Precision Filter: Final filtration before filling, ensuring complete purity.
Core Purification System
- Reverse Osmosis (RO): Removes ions, bacteria, viruses, and organic matter, producing pure water.
- Ultrafiltration (UF): For mineral or spring water, removes bacteria and large molecules, retaining minerals.
- Nanofiltration (NF): Between RO and UF, removes select ions.
- Ozone Generator & Mixing Tower: Sterilizes, removes odors, and increases oxygen.
- UV Sterilizer: Final sterilization safeguard.
Empty Bottle/Container Handling System
- Empty Bottle/Barrel Depalletizer: Automatically unloads stacked bottles/barrels.
- Empty Bottle/Barrel Conveying System: Connects various processes with conveyor belts.
- Cap Removal Machine: Automatically removes old caps from recycled bottles/barrels.
- Empty Bottle/Barrel External Washing Machine: Cleans the bottle/barrel exterior.
- Empty Bottle/Barrel Internal Cleaning and Disinfection Machine: Can be integrated with a three-in-one/five-in-one filling machine.
Water Filling System
- Integrated rinser–filler–capper monoblock
- CIP self-cleaning interfaces included
- Valves move synchronously with bottles
- For 200–2000ml water bottle production
Bottle Blowing System (PET bottles)
- If you intend to manufacture PET plastic bottles in-house rather than sourcing preforms or finished bottles from suppliers, you'll need:
- PET Bottle Preform Injection Molding Machine (or purchase preforms externally)
- PET Blow Molding Machine: To shape preforms into bottles, either as a standalone machine or integrated with a filling line.
Back-end Packaging and Warehousing System
- Bottle Inspection Equipment: Manually or automatically inspects bottles for impurities and liquid levels.
- Labeling Machine: Applies labels to bottles.
- Bottle Cap Shrink Wrapping Machine: Seals heat-shrink film on bottle openings (for bottled water).
- Packaging Equipment:
- Film Wrapping Machine: Bundles multiple bottles into a pack.
- Carton Packaging Machine: Automatically opens, fills, and seals cartons.
- Palletizing Robot/Automatic Palletizer: Stacks finished cartons onto pallets.
- Consumables: Includes sealing tape and strapping.
Water, Power, and Air Utility Systems
- Stable raw water supply to ensure continuous production.
- High-capacity power supply for all equipment, especially RO high-pressure pumps and blow molding machines.
- Compressed air system providing clean, dry air.
- Steam boiler for hot water cleaning or process requirements.
What Types of Water Production Lines Do We Offer?
We offer customized water production lines tailored to meet your unique water quality specifications, ensuring optimal processing for your specific needs.
Mineral Water Bottling Line
- Designed to handle naturally sourced water, preserving its mineral content. These lines include filtration, mineralization, and filling systems tailored to maintain water’s natural composition.
Pure Water Bottling Line
- Focused on highly purified water, often requiring reverse osmosis and deionization processes. These lines ensure consistent purity by removing contaminants.
Category | Mineral Water Bottling Line | Pure Water Bottling Line |
Water Source | Natural spring or mineral-rich groundwater | Tap water, borehole water, municipal supply |
Water Treatment System | Basic filtration + UV + mild disinfection | Sand filter, carbon filter, softener, RO, UV, ozone |
Utility Requirements | Lower utilities, minimal pressure systems | More pumps, membranes, higher energy demand |
Different Capacity Bottling Lines Available
Production capacity depends on equipment model and setup, typically ranging from a few thousand to tens of thousands of bottles per hour. Specify your plant model for accurate details.
Semi-automated Economy Water Bottle Line
1000 BPH Semi-Automatic Bottling Line
- Output: 1,000 bottles per hour
- Required Workforce: 2 workers
1500 BPH Semi-Automatic Bottling Line
- Output: 1,500 bottles per hour
- Required Workforce: 2 workers
2400 BPH Semi-Automatic Bottling Line
- Output: 2,000 bottles per hour
- Required Workforce: 2 workers
Full Automated Water Bottle Line
3000 BPH Automatic Bottling Line
- Output: 3,000 bottles per hour
- Required Workforce: 4 operators
8000 BPH Automatic Bottling Line
- Output: 8,000 bottles per hour
- Required Workforce: 4 operators
20000 BPH Automatic Bottling Line
- Output: 20,000 bottles per hour
- Required Workforce: 6 operators
Featured Products
PET Auto Bottle Blowing Machine
- Advanced microcomputer control, stable performance
- Uniform infrared heating with adjustable system
- High-pressure mold locking, versatile compatibility
- Remote maintenance, low bottle scrap rate
Ultrafiltration Filter Device
- Asymmetric polymer membrane filtration.
- Pressure-driven separation process.
- Retains large molecules effectively.
- Ideal for mineral water purification.
Reverse Osmosis Device
- Uses membrane for water purification
- Works opposite natural osmosis
- Pressure separates pure and waste
- Ideal for pure water purification
Auto Sleeve Label Machine
- Advanced shrink labeling for PET bottles
- Compact structure fits varied production lines
- Modular parts improve overall efficiency
- Motor lift enables easy height adjustment
Auto Shrink Packing Machine
- Fully automated sealing and shrinking system
- Consistent heat sealing with strong strength
- Efficient cooling ensures durable packaging
- Easy adjustments for multiple bottle types
Bottle Unscrambler
- Automatically arranges messy bottles into correct orientation
- Ensures continuous feeding to the production line
- Reduces labor and improves line stability
Bottle Air Convey
- Uses clean air flow to transport empty bottles
- Connects bottle blowing to filling smoothly
- Prevents bottle deformation during transfer
Cap Sorting Machine
- Automatically sorts and orients caps correctly
- Feeds caps steadily to the capping system
- Reduces manual handling and improves efficiency
Code Date Printer
- Prints date, batch, and production codes
- Supports inkjet or laser marking
- Provides accurate, clear, fast printing on bottles or labels
Customized Services
Bottle Customization
- We offer bottle customization, including material choice (PET or glass), shape options, and size adjustments to fit your needs:
- Materials: PET, Glass
- Bottle Capacity: 200ml to 10Lbottles
- Shape: Round, Square
- Cap: Spiral texture or other custom designs
Capacity Customization
- Low-speed Production: Suitable for smaller businesses or sample runs (up to 2,000 bottles per hour)
- High-speed Production: For large-scale operations (up to 24,000 bottles per hour)
Equipment Layout Design
- Our team of engineers provides customized equipment layout designs, maximizing your factory's space utilization and workflow efficiency with minimal cost.
Process Flow Design
- We configure tailored pre-filtration systems (sand, carbon, UV) based on water source and design layouts integrating filtration, filling, and post-treatment for efficient, safe operation.
Packing Service
- Our packing process includes cleaning, inspection, oiling, film wrapping, foam padding, wooden case packaging, and strip wrapping to ensure secure, safe delivery.
Brenu Water Resource Assessment & Treatment Solutions in Mexico
In Mexico, Brenu found that water quality varies by region, with some areas having health risks like elevated fluoride. To ensure safe bottling, Brenu developed tailored treatment solutions instead of using a single process.
This approach improved safety, taste, and compliance with health standards across Mexico, enabling reliable bottling in regions with complex water conditions.
Water Quality Risk Levels Identified
- Low risk: Meets all drinking water standards
- Moderate risk: Potential health risk for children under 7
- High risk: Health risk if consumed regularly
- Severe risk: Highly increased risk of fluorosis and cancer
Conventional Surface Water Treatment
Applicable to rivers and reservoirs with relatively good water quality.
Process Flow:
Raw Water → Coagulation → Sedimentation → Filtration → Chlorine Disinfection
Slightly Polluted Water Source Treatment
Tailored for water with elevated organic matter and strong odors.
Process Flow:
Raw Water → Coagulation → Sedimentation →Pre-oxidation (Ozone) → Coagulation → Activated Carbon Filtration → Disinfection
High-standard Direct Drinking Water Treatment
For regions requiring strict control of microorganisms and chemical contaminants.
Process Flow:
Tap Water → Coagulation → Sedimentation →Ultrafiltration / Nanofiltration → UV Disinfection → Final Activated Carbon
Frequently Asked Questions
What is a water bottling line?
A water bottling line is a complete system designed to package water into bottles, including filtration, filling, capping, and labeling stages to ensure safe, clean, and efficient packaging.
What varieties of water can be processed using a bottling line?
Water bottling lines can be used for various types of water, including mineral water, pure water, spring water, and flavored water.
What methods are used to filter water during the bottling process?
The filtration process removes impurities and contaminants, using technologies like activated carbon filters, reverse osmosis, and UV sterilization to ensure the water meets quality standards.
What is the filling capacity of a water bottling line?
The filling capacity can vary depending on the production line, with speeds ranging from small-scale (500 bottles per hour) to large-scale (up to 30,000 bottles per hour) for high-demand operations.
How can I customize a water bottling line for my business?
Water bottling lines can be customized based on factors like bottle size, water source, filling technology, and labeling requirements to meet your production needs and quality standards.
What maintenance is needed to keep a water bottling line running smoothly?
Routine maintenance includes regular cleaning of filling and capping machines, checking filters, sterilization of equipment, and ensuring the line’s mechanical parts are in optimal condition to prevent breakdowns.
Is the water bottling line compatible with various bottle materials?
Yes, water bottling lines are compatible with different materials such as PET, glass, and eco-friendly options depending on your packaging needs.
How can I ensure consistent water quality during the bottling process?
By incorporating advanced filtration systems, automated quality checks, and sterilization processes, the water’s purity and safety are maintained from source to packaging.