Water Bottling Line
BRENU is committed to providing customers with comprehensive integrated solutions for water bottle filling production equipment.
Whether starting a small water bottling factory or expanding one, we deliver turnkey services from site assessment and layout design to equipment manufacturing, installation, and training.
- Complete Turnkey Solutions
- Flexible Equipment Options
- Fast Engineering Response
- Global On-site Service
What Water Bottling Machine Can We Provide?
From water treatment to final packaging, we provide complete water bottling equipment to help you improve filling efficiency, product hygiene, and production stability.
Water Treatment System (Core)
Treat raw water through customized filtration and purification systems to achieve safe drinking water quality for the desired finished product.
Pre-treatment Equipment:
- Multi-media Filter
- Activated Carbon Filter
Core Purification Equipment:
- Reverse Osmosis (RO)
- Ultrafiltration (UF)
- Nanofiltration (NF)
- Ozone Generator & Mixing Tower
- UV Sterilizer
Post-processing Equipment:
- Purified Water Storage Tank
- Terminal Precision Filter
Purified Water Storage Tank
- Stores purified water in 304/316 stainless steel tanks with a breather, protecting water quality before filling and preventing secondary contamination.
CL Series Of Efficient Super-Filter Device
- Ultrafiltration (UF) removes bacteria, suspended particles, and large molecules while retaining natural minerals for mineral or spring water production.
RO Series Of Reverse Osmosis Device
- RO uses membrane separation to remove ions, bacteria, viruses, and organic matter, producing high-purity water for bottling.
Empty Bottle/Container Handling System
Automatically organizes, feeds, and transfers empty bottles or containers to ensure smooth, continuous, and efficient water bottling line operation.
Required Equipment:
- Empty Bottle/Barrel Depalletizer
- Empty Bottle / Barrel Conveying System
- Cap Removal Machine
- External Washing Machine
- Internal Cleaning and Disinfection Machine
Empty Bottle/Barrel Depalletizer
- Automatically unloads empty bottles or barrels from pallets, feeding them into the production line to reduce labor and maintain continuous bottling flow.
Cap Removal Machine
- Designed for returnable water bottles, the cap removal machine ensures smooth bottle handling before rinsing, sterilizing, and refilling.
Internal Cleaning Machine
- Used for barrels, this machine removes internal impurities and prepares clean containers for efficient, sanitary water filling.
External Washing Machine
- Designed for 3–5 gallon barrels, the External Washing Machine improves container cleanliness and supports hygienic water filling production.
Water Filling System
We use compact 3-in-1 filling machines to simplify water bottling, reduce manual handling, and improve production stability.
Required Equipment:
- 200ml-750ml Bottle Water Filling Machine
- 3L-10L Bottle Water Filling Machine
- 3-5Gallon Barrel Water Filling Machine
200ml-750ml Bottle Water Filling Machine
- Designed for 200–750 ml PET bottles, offering 2,000–24,000 BPH capacity, neck-handling transfer, PLC control, and quick mold change.
3L-10L Bottle Water Filling Machine
- Designed for 3–10L wide-neck bottles, this system integrates rinsing, filling, and capping, delivering 1000–3000 BPH with adjustable torque control.
3-5 Gallon Barrel Water Filling Machine
- Automatically washes, fills, and caps 3–5 gallon barrels with accurate liquid level control, low spillage, multi-stage disinfection, and reusable disinfectant.
Bottle Blowing System (PET bottles)
Produces PET water bottles from heated preforms, with output options from 2,000–24,000 BPH for different production needs.
Required Equipment:
- PET Full Automatic Bottle Blowing Machine
- PET Semi Automatic Bottle Blowing Machine
PET Full Automatic Bottle Blowing Machine
- Uses microcomputer control, infrared heating, adjustable lamps, and dual-channel safety protection to ensure stable, efficient PET preform forming operation.
PET Semi Automatic Bottle Blowing Machine
- Designed for small and medium bottle production, this semi-automatic PET machine offers manual loading, infrared heating, flexible moulds, and size adaptability.
Back-end Packaging and Warehousing System
The system connects packaging and warehousing processes, ensuring bottled water is neatly packed, safely stored, and ready for distribution.
Required Equipment:
- Bottle Inspection Equipment
- Labeling Machine
- Bottle Cap Shrink Wrapping Machine
- Packaging Equipment
- Palletizing Robot
Full Automatic Sleeve Label Machine
- Uses advanced shrink labeling technology to apply precise sleeves on round and square PET bottles, with easy height adjustment and accurate cutting.
Automatic Self-Adhesive Labeling Machine
- Applies labels to round, square, and conical bottles at 200–400 bottles/min, with ±0.5mm accuracy, inline operation, and missing-label alerts.
Paste Type Automatic Labeling Machine
- Supports multiple bottle diameters with 80–100 bottles/min labeling speed, premium components, and a clean structure for easy maintenance and cleaning.
Auto Shrink Packing Machine
- Fully automated feeding, sealing, and cooling with PLC control, constant-temperature seams, precise cylinders, and insulated shrink tunnel for efficient bottled water packaging.
Carton Packing Machine
- Patented lever-type feeding ensures stable handling of empty and heavy cartons, maintaining consistent efficiency while reducing film changes for easier operation.
Water, Power, and Air Utility Systems
- Stable raw water supply to ensure continuous production.
- High-capacity power supports RO pumps, blow molding, and all equipment.
- Compressed air system providing clean, dry air.
- Steam boiler for hot water cleaning or process requirements.
What Types of Water Production Lines Do We Offer?
We offer customized water production lines tailored to meet your unique water quality specifications, ensuring optimal processing for your specific needs.
Mineral Water Bottling Line
- Designed to handle naturally sourced water, preserving its mineral content. These lines include filtration, mineralization, and filling systems tailored to maintain water’s natural composition.
Pure Water Bottling Line
- Focused on highly purified water, often requiring reverse osmosis and deionization processes. These lines ensure consistent purity by removing contaminants.
Category | Mineral Water Bottling Line | Pure Water Bottling Line |
Water Source | Natural spring or mineral-rich groundwater | Tap water, borehole water, municipal supply |
Water Treatment System | Basic filtration + UV + mild disinfection | Sand filter, carbon filter, softener, RO, UV, ozone |
Utility Requirements | Lower utilities, minimal pressure systems | More pumps, membranes, higher energy demand |
Different Capacity Bottling Lines Available
Production capacity depends on equipment model and setup, typically ranging from a few thousand to tens of thousands of bottles per hour. Specify your plant model for accurate details.
Semi-automated Economy Water Bottle Line
1000 BPH Semi-Automatic Bottling Line
- Output: 1,000 bottles per hour
- Required Workforce: 2 workers
1500 BPH Semi-Automatic Bottling Line
- Output: 1,500 bottles per hour
- Required Workforce: 2 workers
2400 BPH Semi-Automatic Bottling Line
- Output: 2,000 bottles per hour
- Required Workforce: 2 workers
Full Automated Water Bottle Line
3000 BPH Automatic Bottling Line
- Output: 3,000 bottles per hour
- Required Workforce: 4 operators
8000 BPH Automatic Bottling Line
- Output: 8,000 bottles per hour
- Required Workforce: 4 operators
20000 BPH Automatic Bottling Line
- Output: 20,000 bottles per hour
- Required Workforce: 6 operators
Featured Products
Bottle Unscrambler
- Automatically arranges messy bottles into correct orientation
- Ensures continuous feeding to the production line
- Reduces labor and improves line stability
Bottle Air Convey
- Uses clean air flow to transport empty bottles
- Connects bottle blowing to filling smoothly
- Prevents bottle deformation during transfer
Cap Sorting Machine
- Automatically sorts and orients caps correctly
- Feeds caps steadily to the capping system
- Reduces manual handling and improves efficiency
Code Date Printer
- Prints date, batch, and production codes
- Supports inkjet or laser marking
- Provides accurate, clear, fast printing on bottles or labels
Customized Services
Bottle Customization
- We offer bottle customization, including material choice (PET or glass), shape options, and size adjustments to fit your needs:
- Materials: PET, Glass
- Bottle Capacity: 200ml to 10Lbottles
- Shape: Round, Square
- Cap: Spiral texture or other custom designs
Capacity Customization
- Low-speed Production: Suitable for smaller businesses or sample runs (up to 2,000 bottles per hour)
- High-speed Production: For large-scale operations (up to 24,000 bottles per hour)
Equipment Layout Design
- Our team of engineers provides customized equipment layout designs, maximizing your factory's space utilization and workflow efficiency with minimal cost.
Process Flow Design
- We configure tailored pre-filtration systems (sand, carbon, UV) based on water source and design layouts integrating filtration, filling, and post-treatment for efficient, safe operation.
Packing Service
- Our packing process includes cleaning, inspection, oiling, film wrapping, foam padding, wooden case packaging, and strip wrapping to ensure secure, safe delivery.
Brenu Water Resource Assessment & Treatment Solutions in Mexico
In Mexico, Brenu found that water quality varies by region, with some areas having health risks like elevated fluoride. To ensure safe bottling, Brenu developed tailored treatment solutions instead of using a single process.
This approach improved safety, taste, and compliance with health standards across Mexico, enabling reliable bottling in regions with complex water conditions.
Water Quality Risk Levels Identified
- Low risk: Meets all drinking water standards
- Moderate risk: Potential health risk for children under 7
- High risk: Health risk if consumed regularly
- Severe risk: Highly increased risk of fluorosis and cancer
Conventional Surface Water Treatment
Applicable to rivers and reservoirs with relatively good water quality.
Process Flow:
Raw Water → Coagulation → Sedimentation → Filtration → Chlorine Disinfection
Slightly Polluted Water Source Treatment
Tailored for water with elevated organic matter and strong odors.
Process Flow:
Raw Water → Coagulation → Sedimentation →Pre-oxidation (Ozone) → Coagulation → Activated Carbon Filtration → Disinfection
High-standard Direct Drinking Water Treatment
For regions requiring strict control of microorganisms and chemical contaminants.
Process Flow:
Tap Water → Coagulation → Sedimentation →Ultrafiltration / Nanofiltration → UV Disinfection → Final Activated Carbon
Frequently Asked Questions
What is a water bottling line?
A water bottling line is a complete system designed to package water into bottles, including filtration, filling, capping, and labeling stages to ensure safe, clean, and efficient packaging.
What varieties of water can be processed using a bottling line?
Water bottling lines can be used for various types of water, including mineral water, pure water, spring water, and flavored water.
What methods are used to filter water during the bottling process?
The filtration process removes impurities and contaminants, using technologies like activated carbon filters, reverse osmosis, and UV sterilization to ensure the water meets quality standards.
What is the filling capacity of a water bottling line?
The filling capacity can vary depending on the production line, with speeds ranging from small-scale (500 bottles per hour) to large-scale (up to 30,000 bottles per hour) for high-demand operations.
How can I customize a water bottling line for my business?
Water bottling lines can be customized based on factors like bottle size, water source, filling technology, and labeling requirements to meet your production needs and quality standards.
What maintenance is needed to keep a water bottling line running smoothly?
Routine maintenance includes regular cleaning of filling and capping machines, checking filters, sterilization of equipment, and ensuring the line’s mechanical parts are in optimal condition to prevent breakdowns.
Is the water bottling line compatible with various bottle materials?
Yes, water bottling lines are compatible with different materials such as PET, glass, and eco-friendly options depending on your packaging needs.
How can I ensure consistent water quality during the bottling process?
By incorporating advanced filtration systems, automated quality checks, and sterilization processes, the water's purity and safety are maintained from source to packaging.