- Production capacity 8000-16000 BPH, suitable for 350ml-1250ml bottles.
- Automatically unscrambles disordered polyester bottles into correct mouth-up orientation.
- Rotating disk and air-flow ensure gentle, stable bottle handling.
- Air-transfer conveyor feeds next process directly, reducing manual bottle loading.
LP Series Bottle Unscrambler
Product Details:
The bottle unscrambler is a specialized machine designed to automatically orient and feed disordered polyester (PET) bottles into the production line. Randomly placed bottles are loaded into the storage section and then organized into a consistent, bottle-mouth-up position before being transferred to downstream equipment via an air-conveying system.
This automation greatly improves efficiency, reduces manual handling, and ensures stable, continuous operation of the filling line.
Working Principle
Bottle Loading
- Disordered PET bottles are carried into the storage hopper (storage bottle section) of the bottle unscrambler.
Rotary Disk Alignment
- A rotating disk provides pushing force, guiding the bottles toward their correct positions on the disk or pockets.
Turning & Orientation
- With the help of a turning device and controlled air-flow, incorrectly oriented bottles are flipped and adjusted so that every bottle is aligned with its mouth facing up.
Air Conveyor Transfer
- Once oriented, the bottles are released into an air-transfer conveying system, which delivers them smoothly to the next process (such as the air conveyor to the rinsing or filling machine).
Key Features
- Automatic Bottle Orientation: Converts disordered PET bottles into a uniform, bottle-mouth-up arrangement.
- Rotary Disk Feeding: Rotating disk structure ensures continuous and stable bottle feeding.
- Air-Flow Assisted Turning Device: Uses air-flow and a turning mechanism to correct bottle position efficiently.
- Compatible with Air Conveyor Systems: Directly connects to air-transfer type bottle conveying systems for seamless integration with the filling line.
- Reduced Labor Intensity: Minimizes manual bottle handling and improves line automation.
- Stable & Reliable Operation: Designed for continuous, high-speed production environments.
Applicable Bottle Types
- Standard round PET bottles
- Lightweight PET bottles
- Custom-shaped PET bottles
- Bottles used for water, soft drinks, juice, edible oil, and other beverage applications
Optional Configurations
- Quick-changeover parts adapt to varying bottle sizes and shapes.
- Adjustable speed control to match line capacity
- Transparent safety doors and interlocks
- Stainless steel construction for hygiene-sensitive applications
- Centralized control panel with touch-screen HMI
Product Parameters:
| Model | LP-16 | LP-18 | LP-20 |
| Work position | 16 | 18 | 20 |
| Production capacity(b/h) | 8000-10000 | 12000-15000 | 12000-16000 |
| Gas source pressure(Mpa) | 0.7 | 0.7 | 0.7 |
| Gas consuming volume(m³min) | 0.5 | 0.5 | 0.5 |
| Suitable bottle type(mm) | 350-1200ml Φ50-Φ90 |
350-1250ml Φ150-Φ290 |
350-1250ml Φ150-Φ290 |
| Main motor power (kw) | 2.2 | 3 | 5.5 |
| Fax power(kw) | 2.2 | 2.2 | 2.2 |
| Dimension(mm) | φ2056×2150 | φ2650×2290 | φ2650×2290 |
| Weight(kg) | 3500 | 4200 | 4200 |