Monoblock Filling Machine
Brenu designs and manufactures 3-in-1 filling machines customized to your space and capacity needs, combining cleaning, filling, and capping in one compact unit.
Easily integrates into existing lines or serves as a customized filling solution, providing complete one-stop service from design to installation for food and beverage production.
- 3 in 1 System(Rinsing, Filling, Capping)
- Error Control within ±1%
- Support CIP Self-cleaning
- FDA and GMP Regulations
- One-on-one Engineer Support
Core Parts of 3 in 1 Monoblock Filling Machine
Spring Clip Flip Wash Bottle
- Automatically flips 180° for double washing inside and outside, ensuring efficient water use while maintaining cleanliness and hygiene during the washing process.
Magnetic Torque Capping
- Features adjustable torque to ensure tight cap sealing without causing damage. This process maintains high sealing integrity for safe and reliable product packaging.
Slight Neg. Gravity Fill
- Provides accurate liquid filling with fast response times. The filling process ensures no dripping, delivering precise liquid levels for each container.
Central PLC + Touch Control
- The three models connect and operate through a PLC and touchscreen, enabling efficient, intelligent, and stable production control.
What Filling Types Can We Provide?
Gravity Monoblock
- Uses liquid’s natural gravity flow.
- Simple design with lower operating pressure.
- Ideal for still, non-carbonated liquids.
Isobaric Monoblock
- Fills under equalized gas pressure.
- Ensures consistent fill levels and carbonation.
- Designed for carbonated beverage filling.
Based on Filling Temperature
Hot Filling
- 80–95°C (176–203°F)Filling temperature.
- Kills microorganisms and extends shelf life.
- Requires heat-resistant PET bottles.
- Suitable for juices, teas, flavored water, and isotonic drinks.
Cold Filling
- 2–10°C (35–50°F)Filling temperature.
- Standard PET or glass bottles can be used.
- Maintains original flavor and freshness.
- Suitable for water, beer, milk, wine, and carbonated drinks.
How to Achieve Precision Filling?
Our 3-in-1 filling machine ensures micron-level accuracy through three core technologies, delivering consistent capacity in every bottle.
Intelligent Flow Monitoring System
- High-precision electromagnetic flowmeter monitors liquid flow and volume.
- Monitors 100 times per second for real-time adjustments.
- Ensures ≤±1ml error, exceeding the ±3ml industry standard.
Servo Motor Precision Drive
- Independent servo motor drives each filling valve.
- Adjusts speed and stroke for various bottle types.
- Prevents overfilling and underfilling for accurate results.
Real-Time Data Monitoring & Auto Calibration
- Industrial touchscreen for presetting filling parameters and real-time display.
- Automatic calibration triggers on deviation without halting production.
- Guarantees uninterrupted and stable operation throughout the filling process.
Remote Operation and Energy Usage Monitoring
3 in 1 filling machine supports remote operation via cloud platform or mobile terminal, enhancing management flexibility and eliminating the need for on-site supervision.
Save Power
- Energy-saving servomotor, precise control.
- Variable frequency drive, demand-based supply.
- Optimized water/air circuits, reduced loss.
- Standby energy-saving mode.
Save Maintenance Time
- Smart maintenance reminders.
- Fault pre-report, reduced downtime.
- Remote diagnosis & quick solution.
- Modular design, easy replacement.
Save Labor
- Integrated rinsing, filling & capping.
- Smart HMI, remote monitoring.
- Automatic cleaning (CIP/SIP).
- Intelligent bottle in/out system.
Available Customization Options
Our Monoblock Filling Machines are designed with flexibility in mind to meet diverse product and packaging requirements. Each unit can be tailored to your specific production needs:
- Size: Flexibility for both small and large-scale production requirements.
- Liquid Type: Water, beverage, wine
- Bottle Type: PET, glass, HDPE
- Filled Capacity: Up to 2L, customizable larger
- Cap Type: Screw cap, crown cap, aluminum roll-on, press-fit
Traditional vs. 3 in 1 Monoblock Filling Machine
Traditional Filling Machine | 3-in-1 Monoblock Filling Machine |
Time/volume-based control with large error (±3ml) | Switching valve responds in 30ms |
Prone to foaming, overflow, and dripping | Millimeter-level precision filling, stable liquid level |
Frequent cleaning, low efficiency | All contact parts made of stainless steel |
High-power, energy-intensive operation | Intelligent HMI touch screen with real-time parameter adjustment |
Real-time flow monitoring and automatic deviation calibration | |
Frequency conversion with on-demand power supply, 30% energy saving | |
Cloud and mobile remote start/stop and monitoring | |
Intelligent warning and remote diagnostics reduce downtime |
Featured Products
CGF Series 3 in 1 Monoblock Filling Machine
- Capacity up to 24000BPH
- Stable liquid level with no dripping
- High-efficiency dual-stage rinsing
- PLC intelligent and precise control
CGF Series 3 in 1 Monoblock Filling Machine for 3-10L
- Capacity up to3000BPH
- Gravity filling ensures greater stability
- Adjustable screw-on torque
- Suitable for various large bottles
DCGF Series 3 in 1 Monoblock Filling Machine
- Capacity up to 20000BPH
- Smart liquid level control stability
- Magnetic constant pressure cap fastening
- Automatic bottle/cap shortage detection
RCGF Series 3 in 1 Monoblock Filling Machine
- Capacity up to 24000BPH
- Meets 95°C hot filling requirements
- Advanced intelligent control system
- Suitable for various hot filling applications
CGGF Series 3 in 1 Monoblock Filling Machine
- Capacity up to 15000BPH
- Smooth and even granule filling
- Clog-free filling valve design
- Suitable for both hot and cold filling
BCGF Series 3 in 1 Monoblock Filling Machine
- Capacity up to 10000BPH
- Supports one-time and two-time vacuuming
- Automatic shut-off and broken glass rinsing
- Hot water pre-excitation before capping
Applications
The equipment is ideal for handling a variety of liquid beverages, ensuring high productivity and hygiene standards. It’s particularly useful in the production of bottled and canned drinks.
- Water
- Juice
- Soda
- Beer
- Flavored Alcohol
In the food industry, monoblock filling machines are designed to handle thicker and more viscous products while maintaining the required levels of hygiene.
- Fruit Jams
- Honey
- Ketchup & Sauces
- Yogurts
- Syrups
Reliable Filling, Superior Efficiency!
Frequently Asked Questions
What product types can a monoblock machine be used to fill?
Monoblock filling machines are ideal for liquids, including water, juice, beverages, oils, and cleaning products.
How does a monoblock filling machine work?
It works by automating the rinsing, filling, and capping process, ensuring high-speed, precise, and hygienic operations for various liquid packaging.
What benefits does a monoblock filling machine offer for production efficiency?
Monoblock machines save space, reduce labor, increase production efficiency, and ensure consistency in filling and capping.
Is the monoblock filling machine compatible with different bottle sizes?
Absolutely, most monoblock machines feature adjustable settings, allowing them to handle a variety of bottle sizes, catering to diverse production requirements.
How fast can a monoblock filling machine operate?
Monoblock filling machines vary in speed, but many can fill between 2,000 to 24,000 bottles per hour, depending on the model and application.
What maintenance is required to keep a monoblock filling machine running efficiently?
Routine maintenance includes cleaning, inspecting valves and pumps, lubricating moving parts, and checking the system for leaks to ensure smooth operation.
Is a monoblock filling machine capable of handling different cap types?
Certainly, monoblock filling machines are capable of handling various cap types, including screw, snap-on, and crown caps.
Can the monoblock filling machine be used for low-volume production?
Yes, there are monoblock filling machines designed for both small-scale and high-capacity production, making them flexible for various business sizes.