Juice Production Line
Brenu offers a comprehensive range of juice production lines, featuring high-quality equipment for every stage of the process, from washing and extraction to filling and packaging.
Our customized turnkey solutions are designed to meet specific production needs, ensuring optimal efficiency, consistency, and quality in every batch of fruit juice.
- Provide Automatic 2000-32000 BPH Capacity
- Custom Cold or Hot Filling Based on Juice Type
- Support 100% NFC Juice, Mixed Juice, Fruit Nectar, Fruit Flavor Drinks
What Equipment Can We Provide for Juice Processing Line?
Upstream Equipment
Upstream equipment in a fruit juice production line prepares raw juice by washing, crushing, extracting, and filtering, ensuring the juice is ready for mixing and further processing.
- Water Treatment System
- Fruit Washing Machine
- Industrial Juice Extractor
- Juice Mixing Tank
- Dissolving Tank
- Pasteurizer
Water Treatment Equipment
Using a reverse osmosis system, pure water is filtered out, then heated to 85°-90℃ and mixed with fruit juice powder.
Fruit Washing Machine
Cleaning fruits by removing dirt, pesticides, and contaminants using water jets or brushes, ensuring hygienic processing before juice extraction.
Industrial Juice Extractor
Extracts high-quality juice from fruits using high-pressure or centrifugal methods, minimizing pulp, maximizing yield, and reducing waste for optimal efficiency.
Juice Mixing Tank
Customized for hot or cold mixing, blending concentrated juice, pulp, additives, and purified water to achieve the desired final product volume.
Dissolving Tank
Dissolving powders and liquids like acidulants, sweeteners, and stabilizers, with adjustable stirring speeds (1450-2900 rpm) in bottom-shear or top-shear types.
Pasteurizer
Tube pasteurizers handle juice with pulp, plate pasteurizers for clear juice. Hot filling uses low-temperature pasteurization, while aseptic filling requires ultra-high-temperature sterilization.
Juice Filling Equipment
Our 3-in-1 filling machine integrates washing, filling, and sealing, using micro-negative pressure gravity filling for efficient hot filling at 95℃, meeting technical standards.
- Production capacity of 5000-24000 bottles/hour
- Uses a magnetic torque-controlled capping head
- Features a constant torque screw-on cap sealing function
- Equipped with a CIP self-cleaning interface
- Suitable for PET/glass bottles and cans
Downstream Equipment
Handling the final stages of juice production, including labeling, packaging, and organizing products for shipment, ensuring proper presentation, protection, and efficient handling.
- CIP System
- Labeling Machine
- Packing Machine
CIP System
The CIP system cleans storage tanks, pipes, and filling machines, with configurable tank numbers (3-5) and cleaning pressure paths based on the juice production line’s capacity.
Labeling Machine
Shrink sleeve machines wrap sleeves for branding, while self-adhesive labelers apply labels directly, ensuring efficient juice line labeling.
Packing Machine
Auto shrink wrapping machine wraps juice containers in shrink film for secure packaging, while the carton packing machine arranges and packs them into cartons for distribution.
What Types of Juice Production Lines Can We Customize for You?
The juice production line can be customized with various equipment for processing, while most downstream equipment, like labeling, packaging, and palletizing, remains the same.
100%NFC Juice Production Line
- Focuses on extracting pure juice without concentrate or added sugars, maintaining natural flavors. Here is the equipment list:
- Fruit Washing Machine
- Fruit Crusher/Peeler
- Cold Press Juicer
- Pulp Removal Unit
Mixed Juice Production Line
- These mixed fruit juices are made from concentrated juice or powder, mixed with water, and contain over 10% fruit juice. Here is the equipment list:
- Fruit Washing and Peeling Machine
- Juice Concentrate Mixer
- Juice Extractor
- Deaerator
Fruit Nectar Production Line
These juice contain 30%-50% fruit pulp, higher acidity, lower juice content, and no artificial colors or preservatives. Here is the equipment list:
- Fruit Washer
- Pulping Machine
- Juice Extractor
- Mixing Tank
- Acidity Adjuster
- Homogenizer
End Product Types of Juice Processing Line
Product Type | Key Ingredients | Brix (%) | Examples |
100% Fruit Juice | 100% fruit juice | 10-15% | Orange juice, Apple juice, Grape juice |
Fruit Juice Blends | Different fruit juices(50%-100%) | 8-12% | Tropical blends (pineapple, mango, passionfruit) |
Concentrated Fruit Juice | Fruit juice(60%-100%), water added back | 40-50% | Apple concentrate, Orange concentrate |
Nectar | Fruit juice(30%-50%), sugar/sweeteners | 15-20% | Peach nectar, Apricot nectar |
Juice Drinks or Beverages | Fruit juice(10%-30%), water, sugar, artificial flavors | 5-8% | Fruit punch, Fruit-flavored drinks |
End Product Package of Juice Production Line
Bottle (200ml-2L)
- PET Bottle: Lightweight, shatterproof, and 100% recyclable for 330 ml, 500 ml, 1 liter, 1.5 liters.
- Glass bottle: Glass material effectively preserves the flavor and freshness of the juice for 250ml, 500ml, 750ml, and 1-liter sizes.
Tetra (200 ml-1L)
- Tetra Pak is a multilayer carton that protects juice from light, air, and moisture, enabling ambient storage and extended shelf life. Common sizes include 200 ml, 500 ml, and 1 L.
Aluminum Cans(250 ml-355 ml)
- Lightweight and portable, aluminum cans suit carbonated or refreshing juices, offering strong protection against air and light. Common sizes include 250 ml, 330 ml, and 355 ml.
Pouch(90ml-1L)
- Divided into stand-up pouches and spouted pouches, using 30–70% less material than rigid containers, lightweight and flexible, significantly reducing packaging, logistics, and shipping costs.
Frequently Asked Questions
What is the typical capacity range of a juice production line?
Production capacity usually ranges from 1,000 to 36,000 bottles per hour, depending on bottle size, filling technology, and automation level.
What filling technologies are commonly used in juice production lines?
Common filling methods include hot filling, cold aseptic filling, gravity filling, and micro-negative pressure filling, selected based on juice type and shelf-life requirements.
How quickly can the line switch between bottle sizes or packaging formats?
Changeover time for different bottle sizes ranges from 30 to 90 minutes, influenced by equipment design and automation degree.
Does the juice production line support aseptic processing?
Yes. Aseptic juice production lines integrate UHT sterilization, aseptic tanks, and aseptic filling machines, enabling long shelf life without preservatives.
What hygiene standards does the juice production line meet?
The line complies with food-grade stainless steel (SUS304/SUS316) standards and supports CIP cleaning systems for hygienic production.
Can the juice production line be customized?
Yes. Juice production lines are fully customizable based on capacity, fruit type, packaging format, factory layout, and automation requirements.
What level of automation is available?
Automation levels range from semi-automatic to fully automatic, including PLC control, touch-screen operation, and remote monitoring options.