The tubular sterilization complete set of equipment is a specialized system designed for the thermal treatment of dairy products, fruit juices, beverages, and other liquid or semi-liquid materials. It effectively extends product shelf life by performing precise sterilization and controlled cooling, ensuring safe, stable, and high-quality output.

Working Principle

The system utilizes tubular heat exchange technology to heat, sterilize, hold, and cool materials according to specific process requirements. Each stage can be customized to meet different temperature profiles, treatment times, and production needs.

Process Customization

This sterilization unit supports customized configurations according to users’ material characteristics and production goals, including:

• Heating stage: Adjustable temperature rise for gentle or rapid heating
• Sterilization stage: Stable high-temperature processing for microbial control
• Insulation stage: Precise holding time to ensure complete sterilization
• Cooling stage: Controlled cooling to maintain product flavor and nutrition

Key Features

• High automation level: Intelligent operation, continuous monitoring, and programmable control
• Stable and precise system control: Ensures consistent process parameters and product quality
• Comprehensive protection measures: Multiple safety devices for temperature, pressure, flow, and system operation
• Flexible process design: Adaptable to different material viscosities and thermal characteristics
• Reliable structure: Long service life with low maintenance requirements

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The RY 0.5 plate pasteurizer system is designed for pasteurization, ultra-pasteurization, and ultra-high temperature (UHT) sterilization of liquid products such as dairy, fruit juice, tea beverages, beer, and health drinks. By heating and cooling materials efficiently, it significantly extends product shelf life while ensuring quality and safety.

Key Features

• Versatile Sterilization Methods: Supports pasteurization, ultra-pasteurization, and UHT sterilization.
• Flexible System Configuration: Available in single-stage, double-stage, or multi-stage designs to suit different process requirements for heating, holding, and cooling.
• High Heat Recovery Rate: Optimized plate design boosts thermal efficiency and lowers energy use.
• Compact & Space-Saving: Small footprint and streamlined structure make installation easy in various factory layouts.
• Easy Operation & Maintenance: User-friendly control system and simple maintenance structure improve overall operational convenience.
• Wide Application Range: Compatible with multiple liquid food and beverage product types.
• Customizable CIP System: Optional CIP system maintains hygiene and reduces cleaning downtime.

Working Principle

The system heats the liquid material through a plate heat exchanger, maintaining it at the required sterilization temperature for a controlled period. After sterilization, the material is cooled through regenerative sections or cooling media to preserve flavor, nutrients, and product stability. The high-efficiency heat exchange design ensures maximum energy conservation.

Application Fields

• Dairy products (milk, flavored milk, yogurt base)
• Fruit and vegetable juices
• Tea and herbal beverages
• Beer and fermented drinks
• Functional health drinks

System Configuration Options

• Single-Stage: Sterilization + cooling
• Double-Stage: Preheating + sterilization + cooling
• Multi-Stage: Custom combinations of preheating, sterilization, holding, regenerative cooling, and final cooling

Optional Customizations

• Integrated CIP cleaning system
• Customized sterilization temperature and holding time
• Material contact surfaces (304/316L stainless steel)
• Automation level (semi-automatic to fully automatic)
• PLC control system with touch screen interface

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The Bottle Inversion Sterilizer is designed for the efficient sterilization of the bottle mouth and inner wall of the bottle cap in PET polyester bottles used for hot-filled beverages such as fruit juice and tea. This machine ensures that the unsterilized or untreated areas of the bottle are sterilized using the heat of the contents, making it an energy-efficient solution for beverage production.

Components:

• Conveyor Chain System: Ensures smooth and efficient transportation of bottles through the sterilization process.
• Bottle Inversion Chain System: Facilitates automatic inversion of the bottles, ensuring complete sterilization of the bottle mouth and cap.
• Frame and Guide Rods: Provides structural support and guidance for proper bottle orientation during the sterilization cycle.

Key Features:

• Constructed from SUA304 material for durability, beauty, and ease of maintenance.
• Energy Efficient: Uses the high temperature of the beverage contents to sterilize the bottle mouth and cap, eliminating the need for additional heat sources.
• Automatic Operation: Features automatic inversion sterilization and self-resetting for consistent performance.
• Durable Construction: Made from high-quality SUA304 material, offering a beautiful, elegant, and easy-to-maintain machine body.
• Versatile Capacity: Supports production capacities from 5,000 to 20,000 bottles per hour, catering to a range of production needs.
• Adjustable Sterilization Time: Offers a sterilization time range of 15 to 40 seconds, which can be customized based on production requirements.

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• Reverse Flow Operation: The system works opposite to natural osmosis, driving purified water from a concentrated solution to a dilute one.
• High Separation Efficiency: Different materials have different osmotic pressures; by exceeding these pressures, the RO unit performs effective separation and desalination.
• Multi-Function Capability: The technology enables separation, extraction, purification, and concentration across various applications.

Performance Advantages

• Produces high-purity water suitable for beverages, food processing, and industrial use.
• Removes salts, organic matter, microorganisms, and fine impurities.
• Stable operation, low energy consumption, and strong adaptability to different water qualities.

Product Parameters:

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This Ultrafiltration Device utilizes an asymmetric permeation membrane made from advanced polymer materials. Manufactured with a specialized process, the system delivers precise filtration performance for separation, concentration, and purification applications across various industries.

Working Principle

Asymmetric Polymer Membrane:

• Built with high-quality polymer materials through a unique forming process, ensuring durability and high filtration efficiency.

Pressure-Driven Filtration:

• During operation, the raw liquid flows either inside or outside the tubular membrane under pressure.

Selective Retention:

• Large polymers and colloids are effectively captured and held on the membrane surface.

Continuous Concentrate Removal:

• The circulating feed liquid flushes retained materials away, forming a concentrated stream.

Separation & Purification:

• This process completes the separation, concentration, and purification of target components with excellent stability and repeatability.

Key Features

• High-precision asymmetric polymer membrane
• Efficient separation of polymers and colloids
• Continuous filtration and concentrate discharge
• Stable operation with low energy consumption
• Suitable for diverse liquid processing and treatment applications

Production Capacity

Production capacity can be fully customized to meet customer-specific processing requirements and application needs.

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The Cold Liquor Tank is an essential auxiliary device for soft drink and sparkling beverage production, designed to deliver stable and efficient chilling performance throughout the mixing process.

Refrigeration System

Equipped with a Freon compressor unit using F-12 refrigerant, the system ensures reliable cooling capacity suitable for continuous beverage manufacturing environments.

Cooling Process

Cold process water is produced through a high-efficiency water evaporator, providing consistent low-temperature water required for syrup mixing, carbonation, and overall product temperature control.

Automatic Control

The tank integrates a pressure relay and temperature regulator, enabling fully automatic operation and maintaining precise cooling performance without manual intervention.

Product Application

Designed specifically for soft drink and carbonated beverage production lines, this equipment plays a vital role in stabilizing product quality and enhancing overall processing efficiency.

The Role of Cooling Tank  in the Filling Line

In beverage lines, the cooling tank is typically placed after mixing or sterilization and before filling, helping stabilize beverage temperature and ensure smooth, continuous production.

Its main roles are:

• cooling hot-processed beverages to the required filling temperature
• helping preserve flavor, color, and product quality
• reducing the risk of deformation for bottles during filling
• providing temporary storage for smooth and continuous filling
• improving filling stability and overall line efficiency

Product Parameters:

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The syrup cooler is an auxiliary device designed for soft drink and carbonated beverage production. It ensures consistent syrup temperature control to support stable mixing and carbonation processes.

Refrigeration System

• Equipped with a Freon refrigeration compressor unit
• Uses F-12 refrigerant for efficient and reliable cooling
• Ensures stable, low-temperature syrup output during production

Key Features

• Safe Operation: Built to comply with strict beverage processing safety standards.
• Smooth Performance: Delivers steady and reliable cooling with minimal vibration.
• Attractive Appearance: Compact, modern design suitable for production line integration.
• Convenient & Reliable: Easy to operate, maintain, and service, ensuring long-term stability.

Application

Ideal for soft drink and carbonated beverage plants requiring precise syrup cooling as part of their mixing and production workflow.

Product Parameters:

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System is designed for carbonated drink production using an efficient one-time mixing process. It accurately blends purified water, syrup, and CO₂ gas in a single step, ensuring stable product quality and consistent taste. Suitable for beverage plants with 3–15 t/h flexible production capacity.

Working Principle & Process

One-Time Mixing Process

• Purified water, syrup, and CO₂ are metered and mixed in one integrated step, reducing process complexity and improving efficiency.

Vacuum Deoxygenation System

• Before carbonation, the purified water passes through a vacuum deoxygenation system, effectively reducing dissolved oxygen. This improves product stability, extends shelf life, and enhances CO₂ absorption.

High-Precision Gas Mixing (GOB)

• The system adopts high mixing precision technology (GOB), ensuring the correct ratio between water, syrup, and CO₂. This maintains consistent sweetness, taste, and carbonation level in every batch.

Key Features

• Efficient One-Time Mixing: Combines water, syrup, and CO₂ in a single process, simplifying operation and reducing mixing time.
• Vacuum Deoxygenation: Reduces dissolved oxygen levels to improve product quality and carbonation.
• High CO₂ Content: Gas content can reach over 3.5 times, meeting the requirements of standard and high-carbonation drinks.
• Stable and Accurate Control: High mixing precision ensures uniform taste and reliable quality for every production run.
• Flexible Capacity Options: Multiple models available, covering a production range of 3–15 tons/hour, for different plant sizes and production needs.

Application Scope

This system is suitable for the production of various carbonated beverages, including:

• Carbonated soft drinks
• Flavored sodas
• Sparkling functional beverages

It can be integrated into complete carbonated beverage production lines, upstream of isobaric filling machines, to form a stable, efficient, and high-quality production solution.

Product Parameters:

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The JZ-DW series low-temperature chillers are a new generation of industrial refrigeration equipment developed using advanced foreign technology.
They are designed specifically for demanding applications in:

• Carbonated beverage bottling
• Pharmaceuticals and chemicals
• Food processing and storage

With a wide temperature control range, stable performance, and flexible configurations, JZ-DW units provide reliable cooling solutions for modern industrial production lines.

Key Features at a Glance

• Wide temperature range: Adjustable from -30°C to 25°C
• Multiple configurations: Air-cooled, water-cooled, screw-type, and industrial low-temperature chillers
• High-efficiency compressors: Energy efficiency 10%–20% higher than conventional compressors
• Imported core components: Maneurop (France), Copeland (USA), Hanbell (Taiwan), Bitzer (Germany)
• Intelligent control: PLC touch panel with clear status display and simple operation
• Reliable electrical system: Circuit control by internationally renowned brands
• Strong cooling capacity: Complete range of specifications for different industry needs
• Factory-tested: 100% performance testing before shipment
• Pre-charged units: Refrigerant and lubricating oil filled before delivery to simplify installation
• Customizable: Non-standard, tailored chillers based on customer requirements and market conditions

Temperature Range & Performance

The JZ-DW series is designed for stable operation in low-temperature working conditions:

• Temperature range: -30°C to 25°C, adjustable according to process needs
• Suitable for carbonated beverage bottling, low-temperature storage, process cooling, and other applications requiring precise temperature control
• Ample cooling capacity across the series ensures that users can select models that match both small and large production scales

This flexibility makes the JZ-DW series suitable for both standard processes and special low-temperature applications.

High-Efficiency Imported Compressors

To ensure high reliability and energy savings, JZ-DW chillers use original imported compressors from globally recognized brands, such as:

• Maneurop (France)
• Copeland (USA)
• Hanbell (Taiwan)
• Bitzer (Germany)

These compressors deliver:

• 10%–20% higher energy efficiency than conventional compressors
• Stable long-term operation with reduced power consumption
• Strong adaptability to different working conditions and load changes

This helps users reduce operating costs while maintaining consistent cooling performance.

Intelligent Control & Electrical System

PLC Intelligent Touch Panel

The control system adopts a PLC intelligent touch panel, offering:

• Intuitive interface and easy operation
• Real-time display of operating status and key parameters
• Fast adjustment of settings and setpoints
• Improved monitoring and fault indication

This allows operators to manage the chiller quickly and accurately, reducing training time and operational complexity.

Internationally Renowned Electrical Components

The electrical control circuit uses components from well-known international brands, ensuring:

• High reliability and long service life
• Stable control and protection under continuous operation
• Reduced risk of downtime due to component failure

Series Types & Configuration Options

The JZ-DW line covers multiple chiller types to match different installation environments and process requirements:

• Low-Temperature Chillers – Standard low-temperature models for general industrial use
• Air-Cooled Low-Temperature Chillers – No need for cooling towers; suitable where water resources are limited
• Water-Cooled Low-Temperature Chillers – Higher efficiency with cooling tower or water system support
• Screw-Type Low-Temperature Chillers – Suitable for medium to large cooling capacities and continuous operation
• Low-Temperature Industrial Chillers – Designed for heavy-duty, 24/7 industrial applications

Users can select the appropriate configuration based on site conditions, cooling load, and process requirements.

Quality Assurance & Factory Testing

Every JZ chiller is subjected to 100% performance testing before leaving the factory to ensure unit reliability and compliance with relevant standards.

Testing covers, but is not limited to:

• Cooling capacity
• Input power and energy efficiency
• Operating stability under different load conditions
• Safety protection and control functions

This comprehensive testing guarantees that key performance parameters meet relevant standards, specifications, and company requirements, fulfilling JZ’s commitment to customers.

Easy Installation & Commissioning

To simplify on-site work and reduce user costs, each JZ-DW chiller is:

• Pre-charged with refrigerant and lubricating oil before shipment
• Delivered as a ready-to-install unit, minimizing installation and commissioning time
• Designed with user-friendly piping and wiring connections to accelerate start-up

This approach helps users save on installation costs and speeds up the time from delivery to full operation.

Customized Non-Standard Solutions

In addition to standard models, JZ actively promotes customized non-standard chillers:

• Tailored designs based on specific process requirements and working conditions
• Consideration of China’s overall market structure and consumption levels
• Flexible configuration of cooling capacity, compressor type, control system, and structural form

Whether for special low-temperature processes, unique site conditions, or integration with existing production lines, JZ can provide targeted solutions.

Product Parameters:

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The bottle unscrambler is a specialized machine designed to automatically orient and feed disordered polyester (PET) bottles into the production line. Randomly placed bottles are loaded into the storage section and then organized into a consistent, bottle-mouth-up position before being transferred to downstream equipment via an air-conveying system.

This automation greatly improves efficiency, reduces manual handling, and ensures stable, continuous operation of the filling line.

Working Principle

Bottle Loading

• Disordered PET bottles are carried into the storage hopper (storage bottle section) of the bottle unscrambler.

Rotary Disk Alignment

• A rotating disk provides pushing force, guiding the bottles toward their correct positions on the disk or pockets.

Turning & Orientation

• With the help of a turning device and controlled air-flow, incorrectly oriented bottles are flipped and adjusted so that every bottle is aligned with its mouth facing up.

Air Conveyor Transfer

• Once oriented, the bottles are released into an air-transfer conveying system, which delivers them smoothly to the next process (such as the air conveyor to the rinsing or filling machine).

Key Features

• Automatic Bottle Orientation: Converts disordered PET bottles into a uniform, bottle-mouth-up arrangement.
• Rotary Disk Feeding: Rotating disk structure ensures continuous and stable bottle feeding.
• Air-Flow Assisted Turning Device: Uses air-flow and a turning mechanism to correct bottle position efficiently.
• Compatible with Air Conveyor Systems: Directly connects to air-transfer type bottle conveying systems for seamless integration with the filling line.
• Reduced Labor Intensity: Minimizes manual bottle handling and improves line automation.
• Stable & Reliable Operation: Designed for continuous, high-speed production environments.

Applicable Bottle Types

• Standard round PET bottles
• Lightweight PET bottles
• Custom-shaped PET bottles
• Bottles used for water, soft drinks, juice, edible oil, and other beverage applications

Optional Configurations

• Quick-changeover parts adapt to varying bottle sizes and shapes.
• Adjustable speed control to match line capacity
• Transparent safety doors and interlocks
• Stainless steel construction for hygiene-sensitive applications
• Centralized control panel with touch-screen HMI

Product Parameters:

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