The tubular sterilization complete set of equipment is a specialized system designed for the thermal treatment of dairy products, fruit juices, beverages, and other liquid or semi-liquid materials. It effectively extends product shelf life by performing precise sterilization and controlled cooling, ensuring safe, stable, and high-quality output.

Working Principle

The system utilizes tubular heat exchange technology to heat, sterilize, hold, and cool materials according to specific process requirements. Each stage can be customized to meet different temperature profiles, treatment times, and production needs.

Process Customization

This sterilization unit supports customized configurations according to users’ material characteristics and production goals, including:

• Heating stage: Adjustable temperature rise for gentle or rapid heating
• Sterilization stage: Stable high-temperature processing for microbial control
• Insulation stage: Precise holding time to ensure complete sterilization
• Cooling stage: Controlled cooling to maintain product flavor and nutrition

Key Features

• High automation level: Intelligent operation, continuous monitoring, and programmable control
• Stable and precise system control: Ensures consistent process parameters and product quality
• Comprehensive protection measures: Multiple safety devices for temperature, pressure, flow, and system operation
• Flexible process design: Adaptable to different material viscosities and thermal characteristics
• Reliable structure: Long service life with low maintenance requirements

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The RY 0.5 plate pasteurizer system is designed for pasteurization, ultra-pasteurization, and ultra-high temperature (UHT) sterilization of liquid products such as dairy, fruit juice, tea beverages, beer, and health drinks. By heating and cooling materials efficiently, it significantly extends product shelf life while ensuring quality and safety.

Key Features

• Versatile Sterilization Methods: Supports pasteurization, ultra-pasteurization, and UHT sterilization.
• Flexible System Configuration: Available in single-stage, double-stage, or multi-stage designs to suit different process requirements for heating, holding, and cooling.
• High Heat Recovery Rate: Optimized plate design boosts thermal efficiency and lowers energy use.
• Compact & Space-Saving: Small footprint and streamlined structure make installation easy in various factory layouts.
• Easy Operation & Maintenance: User-friendly control system and simple maintenance structure improve overall operational convenience.
• Wide Application Range: Compatible with multiple liquid food and beverage product types.
• Customizable CIP System: Optional CIP system maintains hygiene and reduces cleaning downtime.

Working Principle

The system heats the liquid material through a plate heat exchanger, maintaining it at the required sterilization temperature for a controlled period. After sterilization, the material is cooled through regenerative sections or cooling media to preserve flavor, nutrients, and product stability. The high-efficiency heat exchange design ensures maximum energy conservation.

Application Fields

• Dairy products (milk, flavored milk, yogurt base)
• Fruit and vegetable juices
• Tea and herbal beverages
• Beer and fermented drinks
• Functional health drinks

System Configuration Options

• Single-Stage: Sterilization + cooling
• Double-Stage: Preheating + sterilization + cooling
• Multi-Stage: Custom combinations of preheating, sterilization, holding, regenerative cooling, and final cooling

Optional Customizations

• Integrated CIP cleaning system
• Customized sterilization temperature and holding time
• Material contact surfaces (304/316L stainless steel)
• Automation level (semi-automatic to fully automatic)
• PLC control system with touch screen interface

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The Bottle Inversion Sterilizer is designed for the efficient sterilization of the bottle mouth and inner wall of the bottle cap in PET polyester bottles used for hot-filled beverages such as fruit juice and tea. This machine ensures that the unsterilized or untreated areas of the bottle are sterilized using the heat of the contents, making it an energy-efficient solution for beverage production.

Components:

• Conveyor Chain System: Ensures smooth and efficient transportation of bottles through the sterilization process.
• Bottle Inversion Chain System: Facilitates automatic inversion of the bottles, ensuring complete sterilization of the bottle mouth and cap.
• Frame and Guide Rods: Provides structural support and guidance for proper bottle orientation during the sterilization cycle.

Key Features:

• Constructed from SUA304 material for durability, beauty, and ease of maintenance.
• Energy Efficient: Uses the high temperature of the beverage contents to sterilize the bottle mouth and cap, eliminating the need for additional heat sources.
• Automatic Operation: Features automatic inversion sterilization and self-resetting for consistent performance.
• Durable Construction: Made from high-quality SUA304 material, offering a beautiful, elegant, and easy-to-maintain machine body.
• Versatile Capacity: Supports production capacities from 5,000 to 20,000 bottles per hour, catering to a range of production needs.
• Adjustable Sterilization Time: Offers a sterilization time range of 15 to 40 seconds, which can be customized based on production requirements.

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• Reverse Flow Operation: The system works opposite to natural osmosis, driving purified water from a concentrated solution to a dilute one.
• High Separation Efficiency: Different materials have different osmotic pressures; by exceeding these pressures, the RO unit performs effective separation and desalination.
• Multi-Function Capability: The technology enables separation, extraction, purification, and concentration across various applications.

Performance Advantages

• Produces high-purity water suitable for beverages, food processing, and industrial use.
• Removes salts, organic matter, microorganisms, and fine impurities.
• Stable operation, low energy consumption, and strong adaptability to different water qualities.

Product Parameters:

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This Ultrafiltration Device utilizes an asymmetric permeation membrane made from advanced polymer materials. Manufactured with a specialized process, the system delivers precise filtration performance for separation, concentration, and purification applications across various industries.

Working Principle

Asymmetric Polymer Membrane:

• Built with high-quality polymer materials through a unique forming process, ensuring durability and high filtration efficiency.

Pressure-Driven Filtration:

• During operation, the raw liquid flows either inside or outside the tubular membrane under pressure.

Selective Retention:

• Large polymers and colloids are effectively captured and held on the membrane surface.

Continuous Concentrate Removal:

• The circulating feed liquid flushes retained materials away, forming a concentrated stream.

Separation & Purification:

• This process completes the separation, concentration, and purification of target components with excellent stability and repeatability.

Key Features

• High-precision asymmetric polymer membrane
• Efficient separation of polymers and colloids
• Continuous filtration and concentrate discharge
• Stable operation with low energy consumption
• Suitable for diverse liquid processing and treatment applications

Production Capacity

Production capacity can be fully customized to meet customer-specific processing requirements and application needs.

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