This series of equipment is a 3-in-1 rinsing, filling, and capping monoblock designed specifically for large containers. It is mainly used for filling 3–10 L large bottles (small barrels) with non-carbonated liquids such as purified water, mineral water, alcoholic beverages, and edible oils.

Using a gravity filling principle and a high-precision magnetic screw capping system, this line delivers stable performance, reliable sealing, and high production efficiency. Its overall technology and automation level are superior to similar products in the domestic market.

Suitable Products & Containers

Liquid types

• Purified water
• Mineral water
• Alcoholic beverages (still)
• Edible oils and other non-carbonated liquids

Container type

• 3–10 L large PET bottles
• 3–10 L small plastic barrels (with screw caps)

Key Features:

3-in-1 Compact Design

• Integrates rinsing, filling, and capping into one unit.
• Saves floor space, reduces conveyor transfers, and simplifies operation and maintenance.

Gravity Filling System

• Gentle product handling and stable filling performance.
• Suitable for a wide range of non-carbonated liquids, from low-viscosity water to higher-viscosity edible oil.

Advanced Magnetic Capping

• Cap gripping plus magnetic torque control for precise, repeatable tightening.
• Infinitely adjustable torque allows fine tuning for different cap types and thread specifications.

High Reliability & Stability

• Optimized mechanical structure and control system for continuous, long-term operation.
• Technology level exceeds similar domestic products in terms of automation, stability, and product consistency.

User-Friendly Operation

• Centralized control panel with clear interface.
• Easy changeover between different bottle sizes within the 3–10 L range.

Hygienic & Easy to Clean

• Product-contact parts made from food-grade materials (e.g., stainless steel).
• Smooth surfaces and reasonable piping layout for convenient cleaning and maintenance.

Product Parameters:

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This isobaric 3-in-1 monoblock is mainly used for washing, filling, and capping glass bottles containing carbonated premixed drinks, rum premixed drinks, and cocktails. Designed for counter-pressure (isobaric) filling, it ensures stable carbonation levels and consistent product quality, while the integrated crown capping unit delivers secure, reliable seals for every bottle.

Key Features:

3-in-1 Monoblock Design

• Integrates bottle rinsing, isobaric filling, and crown capping in a compact frame to save space and simplify line layout.

Dedicated to Carbonated & Premixed Drinks

• Optimized for carbonated premixed beverages, rum premixes, and ready-to-drink cocktails, ensuring smooth, low-foam filling.

Isobaric Filling Technology

• Counter-pressure filling keeps CO₂ in solution, reduces product loss, and maintains the original flavor profile.

Reliable Crown Capping System

• Stable crown capping head(s) provide tight, secure seals suitable for glass beer-style bottles and carbonated RTD packaging.

Hygienic & Easy to Clean

• Stainless steel product contact parts, smooth surfaces, and easy access for routine cleaning and maintenance.

Flexible Bottle Handling

• Adaptable to various glass bottle heights and diameters with change parts for different formats.

Typical Applications

This machine is ideal for:

• Carbonated premixed drinks (e.g., fruit-flavored carbonated beverages)
• Rum premixed drinks and other spirit-based RTDs
• Carbonated cocktails in glass bottles
• Other carbonated specialty beverages using crown-capped glass packaging

Suitable for small to medium beverage factories, craft brands, and contract bottlers who need stable quality and efficient production for carbonated and premixed products.

Machine Configuration & Options

Standard Configuration

• Rotary bottle rinser
• Isobaric filling tank and valves
• Crown capping station
• Stainless steel frame and guards

Optional Features

• CIP (Clean-in-Place) interface for product path
• Automatic cap feeder and sorter
• Remote diagnostics/control (depending on control system)
• Customized bottle change parts for different sizes

The post 3 in 1 Monoblock Filling Machine for Presetting Wine appeared first on Brenu.

This advanced equipment utilizes state-of-the-art isobaric filling technology to ensure optimal quality and carbonation preservation. Ideal for breweries and beverage manufacturers, it ensures high-speed, safe, and contamination-free filling.

Key Features:

• Isobaric Filling Technology: This equipment uses isobaric (pressure-constant) filling to maintain beverage pressure throughout the filling process, preserving carbonation levels and preventing oxidation.
• Vacuum Technology: Incorporates simple or double-vacuum systems to remove air or CO2 from bottles prior to filling, enhancing carbonation retention and preventing potential contamination.
• Automatic Valve Closing: The system features automatic valve closures to ensure a secure and precise filling process, preventing leaks or overfills and improving operational efficiency.
• Broken Glass Purging: Equipped with a broken glass purging system to expel any glass shards or debris, ensuring a clean and safe filling environment.
• Hot Water Rinsing: The machine includes a hot water rinsing function that cleans the bottles before the capping process, ensuring hygiene and reducing the risk of contamination.

Product Parameters:

The post BCGF Series Isobaric 3 in 1 Monoblock Filling Machine appeared first on Brenu.

Automatic Bottle Feeding and Rinsing:

• System automatically feeds bottles, rinses, and prepares for filling.
• Ensures uniform cleanliness before beverage filling.

Filling with Beverage Particles:

• Fills bottles with beverage particles, ensuring consistent particle size.
• Prevents valve blockage by maintaining uniform flow.

Continuous Operation with Bottle Suspension:

• The entire process is completed in one continuous operation.
• Bottles are suspended, ensuring stable filling and sealing.

External Rinsing and Air Blowing:

• External rinsing and air blowing at the bottle opening for enhanced hygiene.

Supports Hot and Cold Filling:

• Capable of both hot and cold filling, catering to different beverage types.

Solves Juice Filling Challenges:

• Effectively addresses the difficulty of filling fruit juice beverages with particles.

Product Parameters:

The post CGGF Series 3 in 1 Monoblock Filling Machine for Juice Pulp appeared first on Brenu.

This advanced hot-filling production line efficiently processes green tea, black tea, oolong tea, and fruit juices. It integrates rinsing, filling, and sealing into one automated machine, ensuring high efficiency, reliability, and quality for high-volume production.

Key Features:

• Integrated Design: Combines bottle rinsing, filling, and sealing into a single, streamlined process for enhanced productivity.
• High Automation: Incorporates advanced automation with touch screen, PLC control, and frequency converters for precision.
• Temperature Control: Capable of hot-filling beverages at temperatures below 95°C, ensuring optimal product quality and preservation.
• Durability and Hygiene: All parts in contact with materials are made of SUS304 stainless steel, providing superior corrosion resistance and maintaining hygienic standards.
• Efficient Operation: The bottle neck suspension design and filling valve lifting mechanism optimize performance and minimize downtime during operation.

Specifications:

• Material Contact:All material-contact components are made of durable, corrosion-resistant SUS304 stainless steel.
• Technology: Utilizes cutting-edge technologies such as PLC control, frequency converters, and touch screen interfaces for intuitive operation.
• International Standards: The machine features high-quality components from renowned global manufacturers, including the main motor, reducer, bearings, seals, electrical and pneumatic components.
• Appearance: Scientifically designed and aesthetically pleasing, blending function with modern design principles.
• Maintenance: Simple operation and maintenance reduce downtime, enhancing overall efficiency.

Product Parameters:

The post RCGF Series 3 in 1 Monoblock Hot Filling Machine appeared first on Brenu.

This high-efficiency filling, washing, and sealing equipment is designed for producing a wide range of soda drinks in polyester bottles. Combining all essential processes into one machine ensures a seamless operation with high automation, ease of use, and minimal maintenance.

Key Features:

Multi-Functionality:

• Integrated washing, filling, and sealing capabilities in a single machine, streamlining production.
• Advanced technology from Germany and Italy ensures high performance and reliability.

Efficient Filling System:

• Fast filling speed with precise liquid control, ensuring accurate volumes for every bottle.
• Automatic stop feature when there is no bottle or when bottles are damaged, preventing wastage.

Auto-Washing Technology:

• Utilizes cutting-edge auto-washing technology to enhance cleaning efficiency.
• Ensures the bottles are thoroughly cleaned before filling, maintaining hygiene standards.

Smooth Operation & Low Noise:

• Pneumatic valves and damped gears are used for bottle conveying, significantly reducing noise and ensuring smooth operation.

Screw Capping System:

• Magnetic torque system for screw capping, adjustable in power without steps.
• Fixed capping power setting prevents cap damage, ensuring a reliable seal.

Cap Handling System:

• Horizon swirl air power caps sorting device prevents damage to cap surfaces during the feeding process.
• Automatic cap feeding when storage tank is low, with an alarm system for cap shortage.

PLC Control & Touch Screen Interface:

• Fully automated control system using PLC, with a user-friendly touch screen interface for easy operation.
• Automatically halts filling and capping processes when there are no bottles, incorrect bottle placement, or cap shortages.

Product Parameters:

The post DCGF Series Automatic 3 in 1 Monoblock Filling Machine appeared first on Brenu.

This advanced filling machine is designed for the production of non-soda mineral drinks and pure water, specifically for packaging in polyester bottles. Integrates washing, filling, and capping with advanced Japanese and German technology.

Key Features:

Filling System:

• Gravity Fixed Liquid Surface Filling: Ensures fast filling with precise liquid amount control.
• Fast and Accurate: Prevents dropping and leakage during the filling process.

Bottle Washing System:

• Spring Cramps: Used in the bottle washing process for secure grip.
• 180-Degree Bottle Inversion: Empty bottles can be turned over 180 degrees along the conveying rail for thorough cleaning.
• High-Efficiency Washing: Features both internal and external washing types for optimal cleanliness.

Capping System:

• Magnetic Torque Screw Capping: Provides reliable capping without damaging the caps.
• Adjustable Power: The capping power is steplessly adjustable and can also be set to a fixed value.

Automation and Control:

• PLC Control System: The entire machine is controlled by a PLC, with a user-friendly touch screen interface.
• Automatic Control of Drink Amount: The liquid storage tank is automatically monitored and controlled.
• Auto Stop Features: The machine stops automatically if no bottles are detected, if bottles are misaligned, or if caps are unavailable.

Operational Flexibility:

• Frequency-Changing Technology: Allows stepless adjustment of the machine’s operational speed for optimal efficiency.
• Digital Production Capacity Display: The production capacity is displayed digitally and can be easily adjusted to suit operational needs.

Product Parameters:

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